Investigating the Effect of Cementite Particle Size and Distribution on Local Stress and Strain Evolution in Spheroidized Medium Carbon Steels using Crystal Plasticity‐Based Numerical Simulations

Abstract

Herein, micromechanical material deformation behavior of medium carbon steel—with varying cementite particle size and distribution—under monotonic tensile load is modeled. The statistical phase morphology data are collected from the microscopy images of 83% spheroidized C45EC steel. Virtual microstructures for nine different cases are constructed using Dream.3D by varying the concentrations of small, large, and bimodal cementite particles on the ferrite grain boundaries. A crystal plasticity‐based numerical simulation model, i.e., DAMASK, is used to simulate the local material deformation behavior. The material model parameters for elastic–plastic ferrite and elastic cementite phases are adopted from the literature and calibrated by modifying the fitting parameters to match the experimentally observed material flow curve. It is observed that the cementite particle size and distribution in the primary phase affect the local mechanical behavior of the material. An analysis of deformation at 20% of global strain has helped in the qualitative understanding of factors affecting the stress and strain concentration points. The evolution of stresses and strains in the least and the most stressed representative volume elements (RVEs) has provided interesting information regarding the path followed by the dislocation movement during deformation. The study has provided insight into the factors affecting the material's global and local deformation behavior.