Investigating Microstructural and Mechanical Behavior of DLP-Printed Nickel Microparticle Composites

Abstract

The study investigates the fabrication and analysis of nickel microparticle-reinforced composites fabricated using the digital light processing (DLP) technique. A slurry is prepared by incorporating Ni-micro particles into a resin vat; it is thoroughly mixed to achieve homogeneity. Turbidity fluctuations are observed, initially peaking at 50% within the first two minutes of mixing and then stabilizing at 30% after 15–60 min. FTIR spectroscopy with varying Ni wt.% is performed to study the alterations in the composite material’s molecular structure and bonding environment. Spectrophotometric analysis revealed distinctive transmittance signatures at specific wavelengths, particularly within the visible light spectrum, with a notable peak at 532 nm. The effects of printing orientation in the X, Y, and Z axes were also studied. Mechanical properties were computed using tensile strength, surface roughness, and hardness. The results indicate substantial enhancements in the tensile properties, with notable increases of 75.5% in the ultimate tensile strength and 160% in the maximum strain. Minimal alterations in surface roughness and hardness suggest favorable printability. Microscopic examination revealed characteristic fracture patterns in the particulate composite at different values for the wt.% of nickel. The findings demonstrate the potential of DLP-fabricated Ni-reinforced composites for applications demanding enhanced mechanical performance while maintaining favorable printability, paving the way for further exploration in this domain.