Investigating Actuation Strategies in Active Fixtures for Chatter Suppression

Abstract

Active fixtures represent one of the most industrially relevant alternatives among active chatter control techniques in milling, even though control logics and actuation strategies could directly reflect on their effectiveness. Closed-loop controls targeted in the chatter frequency range are commonly adopted for this purpose, but this approach lacks of applicability when chatter frequency exceeds the achievable actuation bandwidth. The purpose of this work is to investigate the effectiveness of potential low-frequency actuation strategies in suppressing chatter vibrations. A dedicated time-domain simulation model, developed and validated by authors, is used to test different actuation strategies in order to highlight the most relevant factors in assessing actuation effectiveness. The simulation results demonstrated that employing actuation frequencies close to the first half-harmonic of the tooth-pass frequency could disrupt the regenerative effect. This allows the mitigation and suppression of chatter phenomenon, increasing the critical axial depth of cut, as discussed in the paper.