Abstract

Strong and tough materials are desired for lightweight, energy efficient applications such as electric cars and aerospace applications. Recently, heterostructures are found to produce unprecedented strength and ductility that are considered impossible based on the materials science in our textbooks. Such superior mechanical properties are enabled by a new scientific principle: hetero-deformation-induced (HDI) strengthening and work hardening. Heterostructured (HS) materials consist of heterogeneous zones with dramatic difference (> 100 pct) in flow stresses. The inter-zone interaction produces back stress in the soft zones and forward stress in the hard zones, which collectively produces the HDI stress. HS materials possess a significant synergistic effect where the integrated property exceeds the prediction by the rule of mixtures. Importantly, HS materials can be produced by current industrial facilities at large scale and low cost. The new materials sciences and promising applications are driving the fast development of the HS materials as an emerging field. There are many fundamental issues that need to be probed so as to effectively design HS materials for superior properties. To solve these issues, it requires collaborative efforts by the communities of experimental materials science and computational material science and mechanics.

Highlights

  • Introduction to Heterostructured MaterialsA Fast Emerging Field YUNTIAN ZHUStrong and tough materials are desired for lightweight, energy efficient applications such as electric cars and aerospace applications

  • The superiority of heterostructured (HS) materials is best demonstrated in HS lamellar Ti, which has been found to possess the high strength of ultrafine-grained Ti and the ductility of coarse-grained Ti, which is believed almost impossible according to our textbook knowledge of materials science.[66]

  • Heterostructured materials are quickly emerging as a major materials field because of their new materials science and the great potential for real industrial applications

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Summary

INTRODUCTION

STARTING from the Bronze Age,[1] metallic materials have been used by mankind for over five thousand years. A few mechanisms have been reported to be able to improve ductility while maintaining or even improve their high strengths to some extent,[24] including deformation twinning,[52,53,54,55] introducing pre-existing twins,[56,57,58] second-phase precipitations,[59,60] etc. Their ductility is still much lower than their coarse-grained counterparts, i.e., there is still an overall trade-off between strength and ductility

ISSUES CONCERNING DUCTILITY
HETEROSTRUCTURED MATERIALS
NEW SCIENCE OF HETEROSTRUCTURED MATERIALS
DESIGN OF HETEROSTRUCTURES
PROCESSING OF HETEROSTRUCTURED MATERIALS
Powder Metallurgy Plus Deformation
SUMMARY
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