Abstract

BackgroundAnimal bedding remains an underutilized source of raw material for bioethanol production, despite the economic and environmental benefits of its use. Further research concerning the optimization of the production process is needed, as previously tested pretreatment methods have not increased the conversion efficiency to the levels necessary for commercialization of the process.ResultsWe propose steam pretreatment of animal bedding, consisting of a mixture of straw and cow manure, to deliver higher ethanol yields. The temperature, residence time and pH were optimized through response-surface modeling, where pretreatment was evaluated based on the ethanol yield obtained through simultaneous saccharification and fermentation of the whole pretreated slurry. The results show that the best conditions for steam pretreatment are 200 °C, for 5 min at pH 2, at which an ethanol yield of about 70% was obtained. Moreover, the model also showed that the pH had the greatest influence on the ethanol yield, followed by the temperature and then the residence time.ConclusionsBased on these results, it appears that steam pretreatment could unlock the potential of animal bedding, as the same conversion efficiencies were achieved as for higher-quality feedstocks such as wheat straw.

Highlights

  • Animal bedding remains an underutilized source of raw material for bioethanol production, despite the economic and environmental benefits of its use

  • Fermentable carbohydrates accounted for almost 40% of the dry mass of the unwashed bedding, which proves that this material could become an important source of substrate for bioethanol production

  • 30% of the dry mass of the unwashed bedding could potentially be used as a substrate for biogas production, which illustrates the high potential of animal bedding as a resource for bioenergy production, since approximately 70% of its dry mass could be used for this purpose

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Summary

Introduction

Animal bedding remains an underutilized source of raw material for bioethanol production, despite the economic and environmental benefits of its use. Animal manure is one example of such a low-value feedstock, and ethanol production could offer a way of valorizing a biomass source that is usually lost otherwise [3]. Gomaa et al concluded that this feedstock had potential as a raw material for biogas and bioethanol production [5]. The ethanol yields obtained in their study were low, and they pointed out the need for further research to optimize the production process.

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