Abstract

We propose a novel approach, "faFJP", to the computer controlled polishing (CCP) of mini aspheres down to 0:2 mm. The generation of locallytunable, full-aperture footprints is accomplished by applying a Fluid Jet Polishing (FJP) beam larger than the full aperture being polished and varying the incident angle.

Highlights

  • Thanks to their point symmetry, spherical lenses have been produced for centuries in high qualities and quantities, with shape deviations down to dozens of nanometres, by applying chaotic, semi-random tool paths above the rotating workpiece

  • We propose an alternative approach, named "faFJP", to the computer controlled polishing (CCP) of mini aspheres featuring clear-apertures down to 0.2 mm

  • Instead of traversing a static, sub-aperture footprint across the clear-aperture, faFJP uses a locally-tunable, full-aperture footprint by applying a macroscopic Fluid Jet Polishing (FJP) beam, which has a diameter larger than the clear aperture being polished

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Summary

Introduction

Thanks to their point symmetry, spherical lenses have been produced for centuries in high qualities and quantities, with shape deviations down to dozens of nanometres, by applying chaotic, semi-random tool paths above the rotating workpiece. The fact that aspherical lenses possess line symmetry, rather than point symmetries, forced optical fabrication engineers to invent numerous dedicated polishing techniques, each featuring the generation and application of sub-aperture footprints (local polishing spots within the clear aperture of the optical surface) such as belts [1], bonnets [2], fluid jets [3, 4], ion beams [5], plasma jets [6], magnetorheological fluids [7], rotating spheres [8] or polyurethane needles All these techniques distinguish themselves in the type of aspherical shapes producible, quality generable or dimensions manageable. The variation of the footprints is generated by changing the incident angle of the fluid beam with respect to the asphere axis of symmetry, due to FJP’s characteristic wear profile

Theory and simulations
Conclusions and future work

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