Abstract

Conventional heavy oil and bitumen thermal recovery is currently facing increasing energy demands and climate-related challenges. Dimethyl ether (DME) as a renewable and sustainable solvent was recently proposed as a possible solution for a carbon transition to hydrogen economics. However, only limited studies with unclear mass transfer mechanisms have been conducted on DME and its co-injected on steam-assisted gravity drainage (SAGD) optimization. In this study, a numerical model was developed to investigate the DME-based expanding-solvent SAGD (ES-SAGD) process to capture the complex mechanisms involved. The impact of temperature on relative permeability curves and coupled heat/mass transfer were further discussed in detail. The results of DME-based ES-SAGD and conventional SAGD were compared in terms of process performance and energy efficiency as well as carbon intensity. The optimal range of DME concentration was investigated to achieve the highest recovery factor, and with the assistance of DME carbon intensity can be reduced to one quarter to half of that in conventional SAGD. The study confirmed DME is a novel solvent that leads to the viable performance of ES-SAGD to meet carbon emission reduction objectives.

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