Abstract

BackgroundThe microbial cell factory Bacillus subtilis is a popular industrial platform for high-level production of secreted technical enzymes. Nonetheless, the effective secretion of particular heterologous enzymes remains challenging. Over the past decades various studies have tackled this problem, and major improvements were achieved by optimizing signal peptides or removing proteases involved in product degradation. On the other hand, serious bottlenecks in the protein export process per se remained enigmatic, especially for protein secretion at commercially significant levels by cells grown to high density. The aim of our present study was to assess the relevance of the intramembrane protease RasP for high-level protein production in B. subtilis.ResultsDeletion of the rasP gene resulted in reduced precursor processing and extracellular levels of the overproduced α-amylases AmyE from B. subtilis and AmyL from Bacillus licheniformis. Further, secretion of the overproduced serine protease BPN’ from Bacillus amyloliquefaciens was severely impaired in the absence of RasP. Importantly, overexpression of rasP resulted in threefold increased production of a serine protease from Bacillus clausii, and 2.5- to 10-fold increased production of an AmyAc α-amylase from Paenibacillus curdlanolyticus, depending on the culture conditions. Of note, growth defects due to overproduction of the two latter enzymes were suppressed by rasP-overexpression.ConclusionHere we show that an intramembrane protease, RasP, sets a limit to high-level production of two secreted heterologous enzymes that are difficult to produce in the B. subtilis cell factory. This finding was unexpected and suggests that proteolytic membrane sanitation is key to effective enzyme production in Bacillus.

Highlights

  • The microbial cell factory Bacillus subtilis is a popular industrial platform for high-level production of secreted technical enzymes

  • As a first approach to assess the possible function of RasP in protein secretion under fermentation-mimicking conditions, the rasP gene was deleted from the B. subtilis genome and the secretion of three representative model proteins was assessed in the resulting ΔrasP strain

  • In conclusion, our present study shows that the site-2 proteases (S2P) intramembrane protease RasP sets the limit to efficient extracellular production of two proteins in B. subtilis, namely Properase and an AmyAc type amylase

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Summary

Introduction

The microbial cell factory Bacillus subtilis is a popular industrial platform for high-level production of secreted technical enzymes. The Gram-positive bacterium Bacillus subtilis and related bacilli are amongst the best protein producers known today and, frequently used to produce commercially relevant enzymes. These organisms are suitable for large-scale high-density fermentation, leading to product yields in the 25 g/l range [1]. They have a long history in the production of, for example, amylases [2, 3] and proteases [2, 4] used in the food, textile and pharmaceutical industries [5]. Many Bacillus products have obtained the Generally Recognized As Safe (GRAS) status from the US Food and Drug Administration [6, 7]

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