Internal Corrosion Monitoring System Selection for Cross Country Natural Gas Pipeline: A Case Study of SHPPL

Abstract

Reliance Gas Pipelines Limited (RGPL) is currently implementing a gas pipeline project from Shahdol, Madhya Pradesh to Phulpur, Uttar Pradesh for evacuation of gas produced from Coal Bed Methane (CBM) blocks owned by Reliance Industries Ltd. This pipeline will be hooked up with GAIL’s HVJ Pipeline at Phulpur. Over all Pipeline system includes 312 km (approx.) long trunk line, and associated facilities such as Compressor Station at Shahdol, Intermediate Pigging facilities, Metering & Regulating facilities at Phulpur and 12 No. Mainline valve stations. Gas produced from CBM blocks will be dehydrated within Gas Gathering Station facilities of CBM Project located upstream of pipeline Compressor station at Shahdol. Gas received at pipeline battery limit is dry and non-corrosive gas in nature, Internal corrosion is not expected in normal course of operation, however internal corrosion of the natural gas pipeline can occur when the pipe wall is exposed to moisture and other contaminants either under process upset conditions or under particular operating conditions. Even though internal corrosion is not expected during normal course of operations, to take care of any eventuality, it is proposed to implement Internal Corrosion Monitoring (ICMS) system in this project. ICMS will provide an efficient and reliable means of continuous monitoring internal corrosion. Internal Corrosion Monitoring (ICMS) system is used as a part of overall integrity management framework; to achieve two objectives viz., verify the corrosive behaviour of gas and to verify the efficacy of applied preventive actions. Philosophy involved in evaluating a suitable CM technique would include : • Applicable corrosion damage mechanisms, anticipated corrosion rates and probable locations. • Suitable CM technique and location based on process condition, system corrosivity, water content, pigging facilities, available corrosion allowance, design life, maintenance etc., • Measurement frequency. Some of the Corrosion Monitoring techniques used for pipeline and of relevance are: • Weight-loss Corrosion Coupons (CC), • Electrical Resistance probes (ER), • Linear Polarization Resistance Probe (LPR) • Ultrasonic Thickness Measurement (UT) • Sampling Points (SP) This paper discusses the merits / demerits of these corrosion monitoring techniques, considerations for selecting a specific technique for the Shahdol – Phulpur Gas Pipeline Project and highlights the implementation of the internal corrosion monitoring system.