Abstract

The interdiffusion mechanism between EB-PVD deposited CoCrAlY coating and superalloy substrate under high-temperature oxidation atmosphere in actual gas turbines was investigated both experimentally and through thermodynamics and kinetics simulation. The interdiffusion behavior differs at different regions of blade due to the different service temperatures. The elemental interdiffusion and phase transformation behavior were investigated and discussed. Needle-like topologically close-packed phase and σ-CrCoNi phase have precipitated within the secondary reaction zone due to the γ→γ’ transition and the uphill diffusion of Cr, W, and Mo. Decreasing the Co content in the MCrAlY bond-coat can inhibit the interdiffusion behavior to a certain extent.

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