Abstract

High temperature corrosion behavior of Ca2Gd8(SiO4)6O2 (CGdS) apatite has been investigated in the presence of molten calcium-magnesium-aluminosilicate (CMAS) glass having the composition 21.9 CaO - 4.3 MgO - 5.4 Al2O3 - 63.0 SiO2 - 4.3 Na2O - 0.8K2O - 0.1 Fe2O3 (weight %). CGdS apatite powder was prepared by solid state synthesis from constituent oxides. Pellets of CGdS apatite + CMAS mixed powder and CGdS-CMAS diffusion couples were annealed at 1200, 1300, 1400, and 1500 °C for 1 and 20 h in ambient atmosphere. Development of phases in heat treated specimens was characterized using various analytical techniques as X-ray diffraction, scanning electron microscopy, transmission electron microscopy, high angle annular dark field imaging, selected area electron diffraction and energy dispersive X-ray spectroscopy. In both pellets and diffusion couples, monoclinic cyclosilicate Ca3Gd2(Si3O9)2 formed from reaction of apatite with CaO in the CMAS melt only in samples heat treated at 1200 °C for 1 and 20 h or at 1300 °C for 1 h. Triclinic CaSiO3 and monoclinic diopside MgCaSi2O6 were also observed in samples annealed at 1200 and 1300 °C. At 1400 and 1500 °C, because of its low viscosity, CMAS infiltrated along the pores and grain boundaries of the apatite substrates in diffusion couples. Phase compositions predicted from thermochemical computation were in good agreement with those observed experimentally. Ca2Gd8(SiO4)6O2 apatite has the potential for being an effective T/EBC in circumventing the penetration of molten CMAS up to about 1300 °C but not at higher temperatures.

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