Interaction of Ca, P trace elements and Sr modification in AlSi5Cu1Mg alloys

Abstract

Thermal and microscopy analyses were carried out to investigate the interaction of Sr modification with Ca and P trace elements in high-purity and commercial-purity Al–5Si–1Cu–Mg alloys. The results show how the addition of Sr to commercial-purity alloy induces significant changes in the nucleation and growth temperatures of eutectic Si since pre-eutectic Al2Si2(CaSr) intermetallics tend to poison AlP particles, making them inactive as nucleation sites for eutectic Si. In contrast, the addition of Sr to high-purity alloy shows no apparent influence on the characteristic temperatures of Al–Si eutectic reaction, even though the microstructural investigations reveal flake-to-fibrous transition in the eutectic Si structure. This indicates that the eutectic growth temperature, commonly used to predict eutectic modification level, is not a key feature of Sr modification, but it is indirectly caused due to the presence of additional impurities in commercial-purity alloys which affect the nucleation kinetics of eutectic Si.