Abstract

This study investigated the interaction between particle size and mixing ratio on the porosity of particleboard and in consequence its effect on the physical and mechanical properties of panels. Tea Oil Camellia Shell (TOCS), which could provide 1.8 million tons of lignocellulose raw material annually, can be a useful resource for particleboard production. In that regard, particleboards with different particle sizes (coarse and fine) and mixing ratios (wood and TOCS) bonded with Polymethylene polyphenyl polyisocyanate (pMDI) were investigated. The results showed that particleboard made with TOCS particles had higher densities than those of commercial wood particles. Furthermore, particleboards made with fine particles had lower porosity. The average values for physical and mechanical properties have shown that except for thickness swelling (TS), most properties were better with coarse particles. In terms of all properties, results showed that adding 50% of commercial wood in conjunction with TOCS particles regardless of particle size can offer acceptable results, which qualified all requirements of EN 312:2010 standard for P2-type particleboard (boards for interior fitments (including furniture) for use in dry conditions). In addition, due to the porous structure of the shells, TOCS-based particleboards have better thermal conductivity compared to wood-based particleboards.

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