Intensification of Freeze-Drying Rate of Bacillus subtilis MTCC 2396 Using Tungsten Halogen Radiation: Optimization of Moisture Content and α-Amylase Activity

Abstract

A novel freeze-drying protocol has been explored to render fast and cost-effective freeze drying of hyperamylase producing Bacillus subtilis MTCC2396 employing a tungsten halogen lamp radiator (THLR) as a heat source. Response surface methodology assessed the maximum reduction in moisture content (96.07%) and minimum reduction in α-amylase (EC 3.2.1.1) activity (1.02%) in 4 h drying time at 42.5°C radiation temperature. α-amylase activity (0.046 U) and final moisture content (3.93%) of the optimally freeze-dried bacterial strain appeared satisfactory. The freeze-drying time using THLR (4 h) is remarkably lower compared to that under a conventional conductive plate heater (CPH) (10 h) at otherwise identical conditions. The higher effective moisture diffusivity of 0.0052 to 0.0078 m 2/s under THLR compared to 0.00084 to 0.0015 m 2/s under CPH (corresponding to 20–50°C) advocated the superiority of the THLR heating protocol. The higher efficacy of THLR was also evidenced through lower activation energy (8.42 kJ/mol) of moisture diffusion compared to that (12.051 kJ/mol) of CPH. The optimally freeze-dried bacteria demonstrated the same growth rate in addition to exhibiting excellent retention of bioremedial (Hg2+ removal) activity to that of the control.