Abstract

Accurate and timely misfire fault diagnosis is of vital significance for diesel engines. However, existing algorithms are prone to fall into model over-fitting and adopt low energy-concentrated features. This paper presents a novel extreme gradient boosting-based misfire fault diagnosis approach utilizing the high-accuracy time–frequency information of vibration signals. First, diesel engine misfire tests were conducted under different spindle speeds, and the corresponding vibration signals were acquired via a triaxial accelerometer. The time-domain features of signals were extracted by using a time-domain statistics method, while the high-accuracy time–frequency domain features were obtained via the high-resolution multisynchrosqueezing transform. Thereafter, considering the nonlinearity and high dimensionality of the original characteristic data sets, the locally linear embedding method was employed for feature dimensionality reduction. Eventually, to avoid model overfitting, the extreme gradient boosting algorithm was utilized for diesel engine misfire fault diagnosis. Experiments under different spindle speeds and comprehensive comparisons with other evaluation methods were conducted to demonstrate the effectiveness of the proposed extreme gradient boosting-based misfire diagnosis method. The results verify that the highest classification accuracy of the proposed extreme gradient boosting-based algorithm is up to 99.93%. Simultaneously, the classification accuracy of the presented approach is approximately 24.63% higher on average than those of algorithms that use wavelet packet-based features. Moreover, it is shown that it obtains the minimum root mean squared error and can effectively prevent the model from falling into overfitting.

Highlights

  • Due to their high reliability and thermal efficiency, low cost, and long useful life, diesel engines have been vastly utilized in trucks and certain private vehicles [1]

  • The existing diagnostic algorithms face the challenges of easy over-fitting and a low feature extraction accuracy. To address these problems and achieve an accurate and timely fault diagnosis of diesel engine misfire, this paper develops a novel diagnosis method by combing the multisynchrosqueezing transform (MSST), locally linear embedding (LLE), and extreme gradient boosting, in which the advantages of all sides are preserved

  • As presented in inthe theliterature, literature,when when a misfire fault occurs in the diesel engine, the vibration of theofcylinder headhead is obviously different from that which state the cylinder is obviously different from thatunder undera anormal normalworking working condition, condition, which indicates that vibration signals of the cylinder head under different misfire working conditions indicates that vibration signals of the cylinder head under different misfire working conditions contain contain corresponding fault characteristic indicators

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Summary

Introduction

Due to their high reliability and thermal efficiency, low cost, and long useful life, diesel engines have been vastly utilized in trucks and certain private vehicles [1]. Caused by the irreversible machine aging process, the failure of components, and harsh working environments, various sorts of faults will frequently occur. The occurrence of misfire will result in low output torque and inadequate power, and even cause severe damage to the machine equipment. It will lead to excessive fuel consumption and terrible air pollution [2,3,4]. For these reasons, it is becoming increasingly important to achieve an accurate and timely fault diagnosis of diesel engine misfire, and corresponding research has gained much attention from both academia and industry

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