Integration of data analytics with cloud services for safer process systems, application examples and implementation challenges

Abstract

Emerging sensors, computers, network technologies, and connected platforms result potentially in an immeasurable collection of data within plant operations. This creates the possibility of solving problems innovatively. Because most of the data appear to be unstructured or semi-structured, organizations shall design and adopt new strategies. Further, workflow architectures with data analytics are needed including machine learning tools and artificial intelligence techniques before proto-type solutions can be developed. We shall discuss several prospects of using (big) data analytics integrated with cloud services to produce solutions for improving plant operations. The paper outlines the vision and a systematic framework highlighting the data analytics lifecycle in the area of plant operation, process safety, and environmental protection. Four rather diverse example case studies are demonstrated including (1) deep learning-based predictive maintenance monitoring modeling, (2) Natural Language Processing (NLP) for mining text, (3) barrier assessment for dynamic risk mapping (DRA), and (4) correlation development for sustainability indicators. It further discusses the challenges in both research and implementation of proposed solutions in the industry. It is concluded that a well-balanced integrated approach including machine supporting decisions integrated with expert knowledge and available information from various key resources is required to enable more informed policy, strategic, and operational risk decision-making leading to safer, reliable and more efficient operations.