Integrating the Theory of Inventive Problem Solving with Discrete Event Simulation in Supply Chain Management

Abstract

Supply chain challenges require not only effective management, but also a new innovative strategy to reduce costs and maximize its efficiency. Traditional problem-solving methodologies specific to the areas of supply chain management (SCM) find their limits when confronted with an inventive problem or a problem containing a contradiction. TRIZ (theory of inventive problem solving) is an effective theory for systematizing innovation and solving complex problems containing contradictions. Thus, the use of the theory TRIZ can be considered as a way to meet future challenges in SCM fields and get innovative solutions. This paper presents a method for solving supply chain problems and achieving a low-cost, based on complementarities between TRIZ and discrete event simulation and specific methods for solving supply chain problems. In the proposed model, a witness simulation model of the initial problem is developed to optimize the problem and find the system limits. Then, specific problem solving methods are applied to change the original description of problem and move towards a space in which a solution can be found. The discrete event simulation allows for experiments on the system to be created and analyzed. Thus, an experimental design was developed to establish the cause-and-effect relationships between the parameters of the system in order to formulate a generalized system of contradictions. And finally, ARIZ 85C, the most mature meta-methods of TRIZ, is used to address related contradictions for searching for an innovative solution, which must be subsequently implemented and evaluated in the discrete event simulation. The suitability of this new approach is finally proven through an industrial case study conducted in a company specialized in the manufacture of electronic devices for automobiles.