Integrated hydrogen sensor and separator for parabolic trough expansion tanks

Abstract

The National Renewable Energy Laboratory (NREL) and Acciona Energy USA Global are developing and implementing a process that addresses the issue of hydrogen buildup in parabolic trough power plants. Our method selectively removes hydrogen from the expansion tanks of the power plant to control hydrogen levels in the circulating heat-transfer fluid (HTF). As part of this effort, we developed a sensor that measures hydrogen partial pressure in the expansion-tank headspace gas. During previous work, we demonstrated that our sensor measures hydrogen levels over a wide range of partial pressure from 1.33 mbar down to 0.003 mbar. In this paper, we report our most recent work, in which we conceived and developed an integrated process module that performs both hydrogen sensing and separating functions. The sensor/separator measures hydrogen partial pressure in the headspace gas in the same way as our original sensor design. Additionally, the integrated module separates hydrogen from the headspace gas to reduce hydrogen to the level needed to maintain the performance of receivers in the collector field. Sensor data from the integrated module also provide an estimate of the rate at which hydrogen is being extracted from the headspace gas. We designed and fabricated a laboratory-scale integrated module and determined its performance in our laboratory at NREL. Testing showed that the module performed as expected in both sensing and separating modes. The accuracy of the sensing function was ±10%. The hydrogen extraction rate for the separating mode was consistent with our modeling predictions. The primary benefit of this module is its simple design, both in terms of function and incorporation into the HTF subsystem of the power plant. The integrated module can be installed close to the HTF expansion tanks, where it draws headspace gas from the tanks, removes hydrogen, and returns the treated gas back to the tanks. We are currently installing a test-scale process at the Nevada Solar One (NSO) power plant to demonstrate this process and determine its operational performance. Results from the test-scale process will be used to specify and design the full-scale process that will be installed at NSO.