Integrated design and hydraulic model optimization of model horizontal main pump based on CFD fluid dynamics analysis

Abstract

There are few studies and reports related to horizontal main pumps for nuclear power plants. The installation of vertical main pumps for small reactors requires the design of special elbows on the pressure vessel. Horizontal main pump, as a new main pump structure, can reduce the diameter of the main pressure vessel and simplify the structure of the pressure vessel. Compared with the vertical main pump, the horizontal main pump needs to control its axial dimension to improve its stiffness, which makes it impossible to set a long straight pipe section at the inlet, which has an impact on the pump performance. On the other hand, the compression of the axial dimension of the pump casing makes the overflow area of the press-out chamber small, resulting in large hydraulic losses. In this paper, in order to improve the efficiency of the pump and reduce the influence of non-uniform incoming flow, the optimization design is carried out with the SST k-ω model, and it is shown that: 1. the suction port of the curved impeller is easier for the fluid to enter into the impeller in the axial direction; and 2. the axially symmetric worm gear produces more vortex flow losses.