Integrated Carbon Capture and Conversion To Produce Syngas: Novel Process Design, Intensification, and Optimization

Abstract

An integrated, modular, and multifunctional process is conceptually designed, simulated, and optimized for direct utilization of CO2 from dilute flue gas to produce high-quality syngas, a precursor for many value-added chemicals and liquid transportation fuels. The process is intensified to simultaneously capture and convert CO2 using methane, natural gas, or excess fuel gas from the same plant, or using nearby unconventional methane from biogas or landfill gas. It is an integrated adsorption-purge-reaction system where CO2 is first adsorbed and then desorbed using methane-rich feed leading to a mixture suitable for dry-reforming. The merging of concentration-based CO2 desorption with the reactor feed premixing step eliminates the need for pressure or temperature swings and significantly reduces the energy penalty and cost of CO2 capture and utilization. The process is simulated at different conditions using a high-fidelity process model to elucidate the effects of key decision variables as well as the tr...