Abstract

The aim of this study was to compare intaglio surface adaptation of the removable partial denture framework among various data acquisition techniques and fabrication approaches using three-dimensional comparison by metrology software. The partial edentulous typodont model with five digital superimposition landmarks was duplicated and scanned for the digital reference model. Three approaches were the conventional lost-wax (group I; LWT, n = 5), intraoral digital impressions combined with PolyJet printing and lost-wax (group II; IP-LWT, n = 5), and extraoral digital impressions combined with PolyJet printing and lost-wax (group III; EP-LWT, n = 5). Each framework was scanned and superimposed with the reference model. The misfits at 53 locations were measured. Data were statistically analyzed by one-way analysis of variance, followed by Tukey's honestly significant difference for pairwise comparisons (p < 0.05). Significant differences were found between three approaches at the reciprocal arm, terminal part of the retentive arm, rest, and major connector (p < 0.05). In the LWT group, the reciprocal arm and palatal vault region of major connector had the lowest misfits, but the highest misfit was found in the midline region (p < 0.001). In the IP-LWT group revealed the most excessive contact at the terminal part of the retentive arm (-0.111 ± 0.038 mm, p = 0.031), with the highest misfit at the rest area (p < 0.001). A difference in adaptation was found in several removable partial denture framework components among three approaches. The LWT group had a better adaptation than other groups. Nevertheless, a clinically acceptable adaptation was seen in all three approaches.

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