Abstract

Owing to the influence of ground capacitance in electric vehicles, in the traditional unbalanced electric bridge DC insulation monitoring (DC-IM) method, the voltage of positive and negative electric bridges changes slowly. To calculate the insulation resistances, sampling should be conducted once the voltage of the bridge becomes stable, that will inevitably extend the monitoring cycle. To reduce the monitoring cycle, this study proposes a three-point climbing algorithm, namely, three-bridge voltage sampling with equal sampling intervals, to predict the evolution of the bridge voltage curve. However, due to the existence of sampling errors, the insulation resistances calculated by sampling values will deviate from the actual values. Then, this article also proposes the filter and correction methods of three sampled voltages to improve monitoring accuracy. Through experimental data, the influences of different parameters on the results are verified, and comparisons with the traditional method are shown in the back. The conclusion is that compared with the traditional method, the proposed method can monitor insulation resistance more quickly and ensure fixed monitoring cycles under different ground capacitance values and keep the similar monitoring accuracy.

Highlights

  • With the increasing popularity of electric vehicles (EVs), strict requirements are being established for the driving and charging safety of EVs

  • The DC insulation monitoring (DC-IM) function is required before charging by the DC charging pile and during the process of driving the EVs [8]

  • This study proposes a method of unbalanced electric bridge DC-IM based on a three-point climbing algorithm

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Summary

Introduction

With the increasing popularity of electric vehicles (EVs), strict requirements are being established for the driving and charging safety of EVs. The unbalanced electric bridge method can synchronously monitor positive and negative insulation resistances, has a low cost, and is easy to realize; it has been widely used in EVs and charging piles. After initiating bridge conversion, sampling and calculation are performed only after GC is fully charged so that a stable voltage signal can be sampled This method considerably slows down DC-IM and cannot meet the real-time requirements of EVs and the future development trend of EV safety. The unbalanced electric bridge DC-IM topology circuit is shown, where vdc is the DC voltage; Rf2 and Rf1 are the positive and negative insulation resistances, respectively; Ra and Rb are the bridge resistances, Ra = R1 , Rb = R1 ||R2 , so Ra > Rb. The unbalanced electric bridge method works in two phases, namely, M1 and M2.

New Strategy to Avoid the Impact on GC
Error Analysis
Selection of Calculation Method
Filter of E1 and E2
Correction of Sampled Value
Comparative Study of Experimental Data
Conclusions

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