Abstract

Introduction. The use of electroplating in the production and restoration of machine parts is important for increasing reliability and reducing costs in the operation of cars. At the same time, strengthening and restoring parts with chrome, iron and alloys based on them leads to additional costs, due to the specifics of technologies and the need to maintain certain operating temperatures of electrolytes to obtain high-quality and high-performance precipitation. Since existing devices for maintaining the temperature of the electrolyte have a complex design and require additional energy costs, we are constantly searching for ways and designs that will simplify the design, increase its reliability and reduce energy costs.Materials and methods. The current method for maintaining the temperature of electrolytes of current bath is taken as a prototype for the research. An improved plant was designed and tested in real conditions for the production of chrome, iron precipitation and alloys based on them.Results. The developed installation makes it possible to reduce energy consumption and improve the quality of electrolytic coatings. The developed installation allowed maintaining the temperature in the required range, both at low temperatures of 20÷35oC and at high temperatures of 40÷60oC.Discussion and conclusion. As a result of the analysis of the existing methods for maintaining the temperature of the electrolyte, their shortcomings are identified and a new method is proposed that will allow controlling and maintaining the necessary operating temperature of the electrolyte in the required operating range without significant fluctuations. The developed installation can be put into production, which will allow industrial use of complex temperature-sensitive chrome plating technologies, while obtaining high-quality electroplating coatings.

Highlights

  • The use of electroplating in the production and restoration of machine parts is important for increasing reliability and reducing costs in the operation of cars

  • Since existing devices for maintaining the temperature of the electrolyte have a complex design and require additional energy costs, we are constantly searching for ways and designs that will simplify the design, increase its reliability and reduce energy costs

  • The current method for maintaining the temperature of electrolytes of current bath is taken as a prototype for the research

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Summary

РАЗДЕЛ II ТРАНСПОРТ

Использование гальванических покрытий при производстве и восстановлении деталей машин имеет важное значения для увеличения надёжности и снижения затрат при эксплуатации автомобилей. При этом упрочнение и восстановление деталей хромированием, железнением и сплавами на их основе приводит к дополнительным затратам ввиду специфики технологий и необходимости поддержания определённых рабочих температур электролитов для получения качественных и высокопроизводительных осадков. В качестве прототипа для исследований взят существующий способ по поддержанию температуры электролитов ванн, работающих под током. Данная установка позволила поддерживать температуру в необходимом диапазоне как при низких температурах 20–35оС, так и при высоких 40–60оС. В результате анализа существующих способов поддержания температуры электролита выявлены их недостатки и предложен новый способ, позволяющий контролировать и поддерживать необходимую рабочую температуру электролита в нужном рабочем диапазоне без значительных колебаний. За предоставленную базу и материалы для проведения исследований. Установка для поддержания рабочей температуры электроли-тов при восстановлении деталей машин гальваническими покрытиями.

ТЕОРИЯ ИССЛЕДОВАНИЙ И ОБСУЖДЕНИЕ
РЕЗУЛЬТАТЫ ИССЛЕДОВАНИЙ И ОБСУЖДЕНИЕ
БИБЛИОГРАФИЧЕСКИЙ СПИСОК
ВКЛАД СОАВТОРОВ
Full Text
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