In‐situ synthesis and adhesion method to prepare phosphorous–nitrogen compounds flame‐retardant wood pulp paper with high efficiency and durability

Abstract

SummaryIn the present work, flame‐retardant wood pulp paper (WPP) with high water resistance was fabricated through in‐situ synthesis and adhesion of flame retardant on the lignocellulose fibers. Through a simple solution spraying method, melamine (Me) and polyphosphoric acid solution were adequately permeated into interior lignocellulose fibers of WPP in turn and then reacted to produce water‐insoluble phosphorous–nitrogen melamine polyphosphate (MPP). The finally sprayed melamine formaldehyde prepolymer played the roles of flame‐retardant coating, adhesive agent, and water‐proofing layer, thus bonding MPP particles to the lignocellulose fibers firmly. This low‐cost and efficient treatment endowed WPP with excellent flame retardance and satisfactory durability. It showed that the modified WPP had a high limiting oxygen index value of 37.3%, and achieved B‐0 rating in vertical burning test, as well as greatly lowered the peak heat release rate and the total heat release. The flame‐retardant mechanisms of the modified WPP were analyzed and discussed. Moreover, the flame retardance kept well after 72 hours of water resistance test, showing good combination between the flame‐retardant particles and the lignocellulose fibers.