Abstract

E-glass fibres are used in products such as printed circuit boards, wind turbine blades, pipes, marine vehicles and pressure vessels. With reference to the production of fibre reinforced composites, the reinforcement (E-glass) is impregnated with a resin system, consolidated and generally processed by the application of heat. This results in the resin system being converted from a liquid or semi-solid to a highly cross-linked and infusible solid. There is significant interest in monitoring the progression of these cross-linking or chemical reactions and a number of optical and electrical, ultrasonic-based techniques have been developed and demonstrated. The current paper reports on the use of the reinforcing E-glass fibres to track the cross-linking of commercially available epoxy/amine resin systems. The mode of interrogation was based on using the E-glass fibres as evanescent wave sensors thus enabling Fourier transform infrared spectroscopy to be conducted. This enabled the cross-linking reactions at the glass/resin interface to be monitored. Conventional transmission Fourier transform infrared spectroscopy experiments were also conducted. The cross-linking kinetic data from the two methods were modelled and compared. A good correlation was obtained between the experimental and predicted data using a single rate constant.

Highlights

  • E-glass fibres are used extensively as the reinforcement in the production of high-volume and high-value fibre reinforced composites

  • The aim of the present paper is to demonstrate that conventional E-glass fibres can be used as pseudo-optical fibres to monitor the progression of cross-linking reactions using evanescent wave spectroscopy

  • The effect of isothermal cross-linking of the EPO-TEK® 310M resin, using conventional FTIR spectroscopy, at 35, 45, 55 and 65 ◦C is shown in Fig. 6 where as expected, the rate of initial conversion of the epoxy functional group increases with increasing temperature

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Summary

Introduction

E-glass fibres are used extensively as the reinforcement in the production of high-volume and high-value fibre reinforced composites. The prefix “E” in E-glass is used to describe its primary area of applications (electrical grade) and composition (predominantly oxides of boron, sodium, calcium, aluminum and silicon). The filaments are produced by drawing the molten material through bushings that contain a multitude of fine orifices [1]. A characteristic feature of E-glass is its low dielectric strength and as such, it is used extensively in the manufacture of printed circuit boards and applications where electrical insulation is required. The mechanical properties of E-glass fibres and its relative cost are key drivers in its extensive utilisation in the chemical, construction, wind energy, recreation, aerospace and marine industries

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