Insights on dielectric barrier discharge plasma treatment of oil drilling cuttings

Abstract

Oil drilling cuttings produced during oil exploration and extraction contain a high percentage of crude oil, ranging from 5% to 20% weight ratio (w/w) on a dry basis, and must be managed and treated properly before their release to the environment. In this study, non-thermal plasma (NTP) was investigated as an advanced oxidation process for the efficient, sustainable and cost-effective treatment of oil drilling cuttings. To this end, a plane-to-grid dielectric barrier discharge (DBD) reactor operating at atmospheric pressure was tested under different plasma conditions. The effect of treatment time, DBD power and air flow rate on the total organic carbon (TOC) removal efficiency was assessed and the energy efficiency of the process was determined. Within 10 min of plasma treatment, a very high TOC and total petroleum hydrocarbons (TPH) removal (∼90% and ∼99%, respectively) was achieved, while polycyclic aromatic hydrocarbons (PAHs) were degraded by ∼50% within 2 min of treatment. Depending on the experimental conditions, the energy efficiency of the process varied from 5 to 35 mg/kJ. From GC-MS analysis, several byproducts of the oxidation of oil drilling cuttings were identified, while the analysis of exhaust gases revealed that ∼85.1% of the removed organics from oil drilling cuttings was transformed to CO2 and CO. This study provides critical information on the effectiveness of the NTP process for the treatment of heavily contaminated solid wastes and can be considered as the critical step for its application for the treatment of solid wastes from the oil industry.