Abstract
Sulfide stress corrosion cracking (SSCC) behavior of the fusion boundary (FB) region of Inconel 625/X80 weld overlay was investigated with a focus on the role of the beach and peninsula partially mixed zones (PMZs). Compared to the martensite-ferrite boundary, the large misorientation and low deformation compatibility of the austenite-martensite boundary promote the accumulation of hydrogen and thus increase the cracking susceptibility. Further, under the effect of local anodic dissolution and hydrogen accumulation due to the large dimension PMZ, the corrosion defect formed at the junction can be easily transformed into a crack. After SSCC initiation, the crack preferentially grows along the Inconel 625/PMZ interface while the austenite matrix may oblige the crack to propagate along the FB. In addition, the beach PMZ likely shows a higher SSCC susceptibility than the peninsula PMZ mainly because severe anodic dissolution in the peninsula structure blunts the crack tip along the FB during crack propagation.
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