Innovative Recovery of Gallium and Zinc from Corundum Flue Dust by Ultrasound-Assisted H2SO4 Leaching

Abstract

ABSTRACT Rare metal gallium is classified as a strategic material because of continued high demand, uncertain supply, and low reserves. Corundum flue dust (CFD) is generated during bauxite smelting to produce brown corundum. Gallium (Ga), Zinc (Zn), and potassium in the bauxite could be enriched with CFD through this process, so CFD is regarded as one of the potential sources of Ga and Zn. A novel that utilizes ultrasound to enhance the H2SO4 leaching efficiency of Ga and Zn from CFD was developed from CFD. The effects of ultrasound power, leaching time, sulfuric acid concentration, and leaching temperature on the leaching behavior of Ga and Zn were studied, and the corresponding kinetics model was established. It was found that the maximum Ga and Zn leaching efficiencies of 81.22% and 96.72% were obtained at optimum leaching conditions: the leaching temperature of 90°C, the leaching time of 60 min, 3 M H2SO4, the solid-to-liquid ratio of 1:5 (g/mL), and the ultrasound power of 750 W. In all cases, the leaching effect of Zn is not significantly improved by ultrasonic treatment, but the leaching efficiency of Ga has a positive effect (more than an 18% increase). Kinetic analysis shows that the leaching process of Ga and Zn were controlled by chemical reaction and diffusion, respectively. The apparent activation energy values are 20.39 kJ/mol for Ga and 13.44 kJ/mol for Zn. The characterization of the leaching residues reveals that the ultrasound effected to enable the whole block to be fractured or dispersed into fragments, accelerating the penetration of H2SO4 into the pores and cracks at the solid, which further prompts the dissolution of the encapsulated gallium and achieves the conspicuous improvement to Ga leaching efficiency.