Innovative numerical fatigue methodology for piping systems: qualifying Acoustic Induced Vibration in the Oil&Gas industry

Abstract

Acoustic Induced Vibration (AIV) refers to the high acoustic energy generated by pressure-reducing devices that excite pipe shell vibration modes, producing excessive dynamic stress. Analysis of this risk is an important part of Asset Integrity Management systems as AIV can cause catastrophic piping failure. Existing guidelines address this risk through an analytical assessment. However, these methodologies are not fully known and input parameters are limited. Some limits to the guidelines are pointed out with recommendations to improve them.The approach presented for identifying AIV damage is based on a dynamic stress evaluation at pipe discontinuities (welded connections and supports). This evaluation is performed through a fluid-structure coupling Finite Element Analysis. Pressure fluctuations inside the pipe are predicted and coupled with a pipe structural analysis. This methodology is provided with its validation through measurement on an actual AIV field case, corresponding to a crack initiation due to AIV on an FPSO flare network tail pipe.To conclude the paper, the method is then applied to quantitatively assess the mitigation actions’ efficiency on an actual case. Different solutions have been individually tested to end up with a final solution that reduces the damage to acceptable levels in the most cost-effective manner.