Innovative Design and Optimization of High-Quality Peanut Digging-Inverter

Abstract

To rapidly dry peanut pods and effectively address mold issues resulting from rainy weather, this article provides an analysis of the current research status of global peanut digging, inverting, and harvesting technologies. Based on a two-stage peanut harvesting model, the operating principles of a high-quality peanut digging-inverter are elaborated upon, and the design of key machine components is discussed. The evaluation metrics for the operation of a high-quality peanut digging-inverter include the rate of vine inverting, the soil content rate, the rate of fallen pods, and the rate of buried pods. Utilizing theoretical analysis, the Box–Behnken experimental design is employed to investigate the operating parameters of these machines, with the tractor’s running speed, the linear speed of the inverting roller, and the linear speed of the conveyor chain serving as the experimental factors in a three-factor, three-level experimental study. A regression model is established to analyze the impact of each factor on operational quality and to comprehensively optimize the influencing factors. The experimental results indicate that all factors significantly affect the rate of vine inverting. The tractor’s running speed (X1) and the linear speed of the inverting roller (X3) significantly influence the rate of buried pods, while the linear speed of the conveyor chain (X2) does not have a significant effect on this rate. Similarly, the tractor’s running speed (X1) and the linear speed of the inverting roller (X3) significantly affect the rate of fallen pods, whereas the linear speed of the conveyor chain (X2) does not. Furthermore, the linear speed of the conveyor chain (X2) and the linear speed of the inverting roller (X3) significantly impact the soil content rate, while the tractor’s running speed (X1) does not. The optimal combination of operating parameters is a tractor running speed of 1 m/s, a conveyor chain linear speed of 1.3 m/s, and an inverting roller linear speed of 2.1 m/s. Under these conditions, the high-quality peanut digging-inverter achieves a vine inverting rate of 89.29%, a buried pod rate of 0.31%, a fallen pod rate of 0.74%, and a soil content rate of 8.11%. The experimental values for each evaluation index exhibit relative errors of 1.14%, 6.45%, 1.35%, and 0.13% compared to the optimized values provided by the Design-Expert software. The findings of this research will facilitate the development of hardware conditions for the future intelligent and information-based harvesting of peanuts, thereby establishing a solid foundation for the high-quality initial processing of oilseeds.