In-line imaging measurements of particle size, velocity and concentration in a particulate two-phase flow

Abstract

A novel method is developed for in-line measurements of particle size, velocity and concentration in a dilute, particulate two-phase flow based on trajectory image processing. The measurement system consists of a common industrial CCD camera, an inexpensive LED light and a telecentric lens. In this work, the image pre-processing steps include stitching, illumination correction, binarization, denoising, and the elimination of unreal and defocused particles. A top-hat transformation is found to be very effective for the binarization of images with non-uniform background illumination. Particle trajectories measured within a certain exposure time are used to directly obtain particle size and velocity. The particle concentration is calculated by using the statistics of recognized particles within the field of view. We validate our method by analyzing experiments in a gas-droplet cyclone separator. This in-line image processing method can significantly reduce the measurement cost and avoid the data inversion process involved in the light scattering method.