Inhibition of Hydrogen Entry into Pure Iron By Formation of Nitrogen Solid Solution Layer in the Surface

Abstract

Hydrogen embrittlement is a serious problem for steels such as high strength steels. In order to prevent hydrogen embrittlement, the inhibition of hydrogen entry into the steel matrix is one of important subjects. The formation of surface layers with low hydrogen diffusivity is thought to be effective in inhibiting the hydrogen entry into the steel matrix. In this study, we formed nitrogen solid solution layers containing iron-nitrogen martensite and retained austenite phases on the surface of pure iron specimens by plasma-nitriding and subsequent quenching, and investigated the hydrogen permeation behavior. Pure iron sheets of 1 mm in thickness were used as the specimens. Prior to the nitriding treatment, the specimen surfaces were polished using a diamond past down to 1 μm. The plasma nitriding treatments were carried out in a nitrogen-hydrogen atmosphere at 370 Pa for 600 s. The temperature of the specimen surface was kept at 873 K by controlling the supplied DC voltage. After the plasma nitriding, the specimens were quenched from 1073 or 1273 K for 180 s. In the case of the quenching from 1273 K, an iron-nitrogen martensite phase was formed in the surface. The thickness of the surface layer was over 100 µm. Iron-nitrogen martensite and retained austenite phases were formed in the surface of the specimen quenched from 1073 K. The thickness was ca. 50 µm. To investigate the effect of the nitrogen solid solution layers on the hydrogen permeation behavior through the specimens, a hydrogen permeation test using a conventional Devanathan-Stachurski cell was carried out for 3.6 ks. The nitrided surface was arranged in the hydrogen entry side. Pd of 200 nm in thickness was deposited on the specimen in the hydrogen detection side. The hydrogen detection side was polarized at 0.2 V vs. SHE in 0.1 M NaOH fully deaerated by pure Ar gas. The specimen in the hydrogen entry side was polarized at −0.8 V vs. SHE in 0.1 M H2SO4. The hydrogen permeation tests reveal that the permeation current of the specimen quenched from 1273 K was smaller than that of as-polished one. The surface martensite phase seems to suppress the hydrogen permeation. In addition, no permeation current of the specimen quenched at 1073 K was detected. This is because the hydrogen diffusivity in the austenite phase is much lower than the ferrite phase due to high solubility limit in the austenite phase. The surface layer containing the austenite phase is found to be effective in inhibiting the hydrogen entry into the matrix.