Abstract

Abrasion resistance and cracking resistance are two important properties determining the normal operation and reliability of hydropower projects that are subjected to erosion and abrasive action. In this study, polyvinyl alcohol (abbreviated as PVA) fiber and magnesium oxide expansive agents (abbreviated as MgO) were used together to solve the problems of cracking and abrasive damage. The effects of PVA fiber and MgO on the mechanical property, abrasion and cracking resistance, pore structures and fractal features of high-strength hydraulic concrete were investigated. The main results are: (1) The incorporation of 4–8% Type I MgO reduced the compressive strength, splitting tensile strength and the abrasion resistance by about 5–12% at 3, 28 and 180 days. Adding 1.2–2.4 kg/m3 PVA fibers raised the splitting tensile strength of concrete by about 8.5–15.7% and slightly enhanced the compressive strength and abrasion resistance of concrete. (2) The incorporation of 4–8% Type I MgO prolongs the initial cracking time of concrete rings under drying by about 6.5–11.4 h, increased the cracking tensile stress by about 6–11% and lowered the cracking temperature by 2.3–4.5 °C during the cooling down stage. Adding 1.2–2.4 kg/m3 PVA fibers was more efficient than adding 4–8% MgO in enhancing the cracking resistance to drying and temperature decline. (3) Although adding 4% MgO and 1.2–2.4 kg/m3 PVA fibers together could not enhance the compressive strength and abrasion resistance, it could clearly prolong the cracking time, noticeably increase the tensile stress and greatly lower the racking temperature; that is, it efficiently improved the cracking resistance to drying and thermal shrinkage compared with the addition of MgO or PVA fiber alone. The utilization of a high dosage of Type I MgO of less than 8% and PVA fiber of no more than 2.4 kg/m3 together is a practical technique to enhance the cracking resistance of hydraulic mass concretes, which are easy to crack. (4) The inclusion of MgO refined the pores, whereas the PVA fiber incorporation marginally coarsened the pores. The compressive strength and the abrasion resistance of hydraulic concretes incorporated with MgO and/or PVA fiber are not correlated with the pore structure parameters and the pore surface fractal dimensions.

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