Abstract

Mechanically-activated wood-based biomass ash (WBA) was studied as a potential active admixture for design of a novel lime-pozzolan-based mortar for renovation purposes. The replacement ratio of lime hydrate in a mortar mix composition was 5%, 10%, and 15% by mass. The water/binder ratio and the sand/binder ratio were kept constant for all examined mortar mixes. Both binder constituents were characterized by their powder density, specific density, BET (Brunauer–Emmett–Teller), and Blaine specific surfaces. Their chemical composition was measured by X-ray fluorescence analysis (XRF) and mineralogical analysis was performed using X-ray diffraction (XRD). Morphology of WBA was investigated by scanning electron microscopy (SEM) and element mapping was performed using an energy dispersive spectroscopy (EDS) analyzer. The pozzolanic activity of WBA was tested by the Chapelle test and assessment of the Portlandite content used simultaneous thermal analysis (STA). For the hardened mortar samples, a complete set of structural, mechanical, hygric, and thermal parameters was experimentally determined. The mortars with WBA admixing yielded similar or better functional properties than those obtained for traditional pure lime-based plaster, pointing to their presumed application as rendering and walling renovation mortars. As the Chapelle test, STA, and mechanical test proved high pozzolanity of WBA, it was classified as an alternative eco-efficient low-cost pozzolan for use in lime blend-based building materials. The savings in CO2 emissions and energy by the use of WBA as a partial lime hydrate substitute in mortar composition were also highly appreciated with respect to the sustainability of the construction industry.

Highlights

  • The air-hardening lime in conjunction with naturally occurring pozzolanic materials was until the 1850s the principal binder for use in mortars and other building components [1]

  • The tested wood-based biomass ash (WBA) exhibited significantly lower Blaine fineness compared to lime hydrate (LH)

  • The low ratio of powder density to specific density indicated the porous nature of WBA

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Summary

Introduction

The air-hardening lime in conjunction with naturally occurring pozzolanic materials was until the 1850s the principal binder for use in mortars and other building components [1]. 19th century, cement became the prevailing binder of the building industry due its mechanical strength and rapid setting [2,3]. The use of lime-based mortars is highly reduced due to the widespread application of PC-based materials possessing high strength, durability, corrosion resistance, and other advantageous properties. Compared to lime-based materials, PC materials possess significantly lower water vapor transmission rates. It is recognized that the high mechanical resistance of cement-based materials is unnecessary in many applications, e.g., in structures whose inbuilt materials have significantly lower strength than Portland cement. Based on a given rationale, it is evident that the use of PC in the conservation and renovation of historical buildings is a wrong choice

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