Influence of Various Alloying Element Additions on Microstructure and Magnetic and Mechanical Properties and Corrosion Behavior of Cast Fe–Ga–Z Shape Memory Alloys

Abstract

Fe–Ga alloys are attractive materials where high mechanical strength, toughness, ductility, and large low-field magnetostriction combine to give unique properties. Adding alloying elements is an effective method to further enhance these properties. In order to integrate these alloys into the operating environments, e.g., micro-robots and magnetic actuators, the corrosion behavior should be addressed. This work analyzed the microstructure, magnetization, hardness, and corrosion properties of Fe81Ga19−xZx (X = 5 at.% of Ni, Mn, or Ti, and 2 at.% Al; separately) alloys. X-ray diffraction (XRD), scanning electron microscope-electron (SEM), vibrating sample magnetometer (VSM), Vickers hardness (HV), and a potentiostat were used for characterization. XRD revealed that the prominent peak belongs to the bcc disorder A2 phase and a small peak for the cubic order L12 phase. Fe–Ga–Al alloy got the maximum Ms value, while Fe–Ga–Mn alloy gained the lowest one. However, the Mr and Hc properties for Fe–Ga alloy were distinctly improved by adding Al but slightly affected by doping Mn. Addition of Ti achieved the highest hardness, followed by Ni, Mn, and Al. The microstructure of the different alloys significantly influenced their corrosion behavior. Fe–Ga–Mn alloy with the fine globular grain structure showed the lowest corrosion rate (C R = 0.03 mm/year), whereas Fe–Ga–Al alloy with the coarse longitudinal grains exhibited the highest corrosion rate (C R = 0.19 mm/year).