Influence of top-coat thickness of thermal barrier coating on time–frequency domain and dispersion characteristics of laser-induced surface acoustic wave

Abstract

Thermal barrier coating is commonly used to insulate the hot end components of aero engine and gas turbine in order to meet extreme high temperature service conditions. The performance of the thermal barrier coating will be significantly impacted by thinning or even spalling during the service process. Given the uniqueness of thermal barrier coating in structure and composition materials, and the fact that laser-induced surface acoustic waves are extremely sensitive to material surface characteristic parameters, laser-induced ultrasonic technology is used to detect the thermal barrier coating in this paper. To characterize the size and defect of thermal barrier coating, the excitation mechanism and propagation law of surface acoustic waves are very crucial. Firstly, the surface acoustic wave propagation law is investigated using spectral analysis and wavelet transform. Then, to study the influence of top-coat thickness on laser-induced surface acoustic wave, the surface acoustic wave velocity dispersion curves of thermal barrier coating with different top-coat thicknesses are extracted using wavelet analysis. The simulative and experimental results indicate that the time–frequency domain and dispersion characteristics of laser-induced surface acoustic wave in multilayered heterostructure are strongly affected by the top-coat thickness. By the establishment of the relationship between phase velocity of laser-induced surface acoustic wave and top-coat thickness, a theoretical basis is provided to characterize the top-coat thickness of multilayered heterostructure.