Abstract
The present paper presents the microstructural characteristics of an extruded AA6012A-T6 (AlMgSiBiSn) alloy and the microstructural changes occurring during turning operations, analysing the mechanism involved in chip breaking. An experimental investigation has been conducted to determine the effects of different cutting speed and feedrate on the machinability of the alloy. The machinability of the AA6012A-T6 alloy, where Pb is substituted by Bi and Sn, has then been compared to the standard AA6012-T6 (AlMgSiPb) and AA6082-T6 (AlSiMg) alloys. The results indicate that the extensive plastic deformation induces a preferred orientation of the grain structure and secondary phases along the shear plane, and a local increase in the alloy temperature. Low melting point compounds, such as the Sn and Bi bearing particles, transform into a soft or liquid state, changing their initial compact shape to assume a needle-like morphology. The β-Mg2Si and α-Al(FeMn)Si particles are not influenced by the working temperature and keep their initial shape. The AA6082-T6 alloy shows a very poor machinability, with long and continuous strips, while the AA6012A-T6 alloy reveals a good chip formation with small and discontinuous C shaped chips, similar to the AA6012-T6 (AlMgSiPb) alloy. In particular, a feedrate higher than 0·2 mm rev−1 provides short and suitable chips, independently of cutting speed.
Sign-in/Register to access full text options 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callDisclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
