Influence of thickness on H2 gas sensor properties in polycrystalline SnO x films prepared by ion-beam sputtering

Abstract

Amorphous SnO x films were deposited on sintered alumina substrates by ion-beam sputtering. They were annealed at 500° C for 2 h in air and polycrystalline films with thickness varying from about 1 to 700 nm were prepared. Film-sensor properties against 0.47% H2 gas were measured as a function of thickness and the operating temperature for 150 to 350° C. The film thickness exhibiting a sensitivity maximum increased gradually with temperature. The optimum thickness shifted from 7 nm at 150° C to 175 nm at 350° C. Highly sensitive films lay in a narrow thickness range of 60 to 180 nm and films thinner or thicker than this were relatively insensitive at 300 and 350°C. A model was proposed to interpret the sensitivity behaviour in terms of thickness and grain-boundary effect.