Influence of the Materials Combination for the Surface Temperature of the Bimetallic Wire Deformed in the Cold Drawing Process

Abstract

The article discusses the mathematical and practical methodology for evaluating the temperature on the surface of bimetallic wire after deformation in the drawing die. The components of bimetallic wire on the cross-section are the following materials: - a core, brass M63 (CuZn37) - shell M1E copper (Cu – ETP), - a core, aluminum Al (A199, 5) - shell M1E copper (Cu – ETP). An outer layer (shell) in such combinations is always a copper with two different thicknesses of 1.5 mm and 0.5 mm, which means that the proportion of copper on the cross section of the bimetal was respectively 64% and 32%. The bimetallic wires samples used for measurements were obtained by mechanical cladding. In the first step of the process, the cooper tubes M1E were put on the aluminium and brass wires M63, and then in a second step, each set combination was subjected to a simultaneous deformation with a total true strain φlc~ 1. Thus obtained the bimetal wires were the blank material for determining the surface temperature. In the drawing process there were used two different drawing speeds, and for each was applied the two individual size of deformation of 15% and 30%. The temperature on the surface of the layered wire depending on the single deformation and drawing speed was determined using a thermographic camera and it was also calculated according to mathematical formulas. The article discusses the preliminary results necessary to conduct further deliberations on the temperature decomposition on the longitudinal section of the bimetallic wire deformed in the drawing die.