Influence of the leakage in air supply networks on the efficiency of application of pneumatic backfill equipment

Abstract

Purpose. Determining the influence of the degree of pneumatic energy losses in the non-hermetic air supply network on the efficiency of using installed equipment in the pneumatic method of waste utilization from mining and beneficiation of minerals. To achieve this purpose, a tightness control device was developed using the method of fixed volumes. Methods. Using the molecular-kinetic theory of gases, the thermodynamics and hydrodynamics laws, the characteristics of an open thermodynamic system under excess pressure and with a degree of a capillary-type leakage are investigated. Pneumatic energy losses in the pneumatic supply pipeline are determined by the mass of compressed air leaked due to its poor tightness. Findings. The peculiarities of the tightness control of hollow products by the method of fixed volumes have been summarized. The dependences of non-production losses of compressed air and the corresponding pressure drop on the geometric characteristics of the air supply pipeline, the leakage in supply pipeline, and the time of assessing the degree of leakage have been determined. Originality. For the first time, the relationship between the parameters of compressed air in an open thermodynamic system under excess pressure during air leakage and its heat exchange with the environment has been revealed. The influence of compressed air leakage in air supply networks on the efficiency of using vibration-pneumatic machines with an annular ejector in backfill technologies has been determined. Practical implications. The research results can be used to improve the existing or develop the new technological schemes of air supply equipment that use pneumatic energy at mining and metallurgical enterprises. Minimization of energy consumption can significantly expand the scope of application of pneumatic backfilling method.