Influence of structural arrangements on static and dynamic properties of additively manufactured polyester elastomer lattice metamaterials

Abstract

In the current study, we present novel carbon organic framework-inspired lattice metamaterials (CFLM) with thermoplastic polyester elastomer (TPEE) to analyze the structural effects. The CFLMs (S1, S2, S3, and SS) from TPEE were successfully produced by material extrusion (MEX) via fused-filament fabrication and had never been reported previously. In the beginning stage, static compression tests were utilized to evaluate mechanical properties, densification strain, and energy absorption, which were validated using the finite element method (FEM). According to static compression results, S2 had the largest energy absorption, followed by the SS structure. In the second stage based on the static test, dynamic sinusoidal compression was performed to calculate the dynamic elastic recovery (DER), hysteresis work absorption, and Tan δ. The results showed that the proposed lattice metamaterials showed different the hysteresis energy absorption, DER, and viscoelasticity nature from Tan δ. To apply static and dynamic compression results to shoe midsoles, they were subjected to a dynamic drop weight impact test. Based on static and dynamic compression testing, including the results of dynamic drop weight impact tests, S1 was the most suitable for the toe part of the shoe midsole, whereas SS was the best for the heel part of the shoe midsole. From the overall results of all characterizations, it was concluded that the structural effect of CFLMs successfully provided different mechanical properties in the static and dynamic tests from the signal TPEE material.