Abstract

To reduce NOx emissions without introducing an obvious increase in the carbon content of fly ash, a novel combustion system was applied to a 600 MWe Foster Wheeler (FW) down-fired boiler. This approach mainly consisted of moving fuel-lean nozzles from the arches to the front/rear walls, rearranging staged air, and introducing separated overfire air (SOFA). The aim of this work was to evaluate the overall performance of the novel combustion system relative to different SOFA ratios (i.e., 15, 20, 25, and 30%) and different SOFA locations in the upper furnace (1.0, 2.0, and 3.0 m above the arches) using numerical simulations and experimental measurements. Both numerical and experimental results showed that, with increasing the SOFA ratio from 15 to 20%, NOx emissions were greatly reduced but the carbon content in the fly ash increased slightly. With a further increase from 20 to 30%, NOx emissions slightly decreased but the carbon content in the fly ash increased substantially. Considering both the environme...

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