Abstract

In this work, an extensive investigation of the preparation of a large body of desilicated ZSM-22 zeolites and their basic characterization is presented. We investigate the effects of the properties of the starting zeolite, and we employ mixtures of NaOH with CTAB or TBAOH as well as subsequent acid washings to create mesoporous zeolites. Scanning and transmission electron microscopy and nitrogen adsorption revealed that the crystal morphology of the starting zeolite appears to be the dominant parameter which influences the mesopore generation. Mesopores were effectively created within the rod-like commercial crystallites, whereas the thinner dimensions of the needle-shaped particles of the lab-made zeolite represent an obstacle for an intra-mesopore creation. The alkaline, surfactant-assisted or combined NaOH/TBAOH desilication methods resulted in mesopores with different shape and size from the commercial zeolite. The sequential acid washing generally resulted in increased micropore volume with respect to the desilicated samples. Elemental analysis showed that extra-framework Al species were generated upon the desilication treatments, which are eventually removed by the acid treatment. The acidity studied by FTIR demonstrated that this occurs without a marked modification of the Brønsted acidity, whereas the concentration of surface silanol hydroxyl groups is increased. The comparison between the total Al concentration and the amount of Al in acidic sites quantified by pyridine adsorption shows that the acidity was recovered after the acid washing and suggests that original non-acidic Al species in the starting materials may have a role in the formation of both Lewis and extra-framework species upon desilication.

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