Abstract

In the paper a comprehensive model of a piston-ring-cylinder (PRC) system has been presented. The local thickness of the oil film can be compared to height of the combined surface roughness of a cylinder liner and piston rings. Equations describing the mixed lubri-cation problem based on the empirical mathematical model formulated in works of Patir, Cheng and Greenwood, Tripp have been ap-plied. The main parts of the model have been experimentally verified abroad by the author at the marine engine designing centre. In contrast to the previous papers of the author concerning the PRC system of combustion engines, new calculation results for a ma-rine two-stroke engine have been presented. Firstly the right selection of barrel-shaped sliding surface of piston rings has been analysed. Secondly the influence of oil temperature distribution along the cylinder liner on the lubrication of the PRC system has been assessed. The developed model and software can be useful for optimization of the PRC system design.

Highlights

  • Piston rings are important part of internal combustion engines

  • The hydrodynamic force generated by this thin oil film is opposed by a combination of the gas pressure acting on the back side of each ring and the ring stiffness

  • The purpose of this paper is to present numerical calculations concerning an influence of selected barrel-shaped sliding surfaces of piston rings and oil temperature distribution on cylinder liner lubrication of the PRC system

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Summary

Introduction

Piston rings are important part of internal combustion engines. Commonly a set of piston rings is used to form a dynamic gas seal between the piston and cylinder wall [5, 6, 13]. The sliding motion of the piston forms a thin oil film between the ring land and cylinder wall, which lubricates the sliding components [2, 4, 11]. The use of modern oil of low viscosity, working at a high temperature causes the existence of a very thin oil film thickness comparable to the value of the liner surface roughness. In such conditions, the possibility of direct contact between the ring and cylinder liner surface exists. The purpose of this paper is to present numerical calculations concerning an influence of selected barrel-shaped sliding surfaces of piston rings and oil temperature distribution on cylinder liner lubrication of the PRC system

Modelling of piston ring pack operation
Calculation results
Influence of piston ring profiles
Asymmetric and symmetric profiles of piston rings
Conclusions
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