Influence of Oxidation Temperature on the Regeneration of a Commercial Pt-Sn/Al2O3 Propane Dehydrogenation Catalyst

Abstract

In the propane dehydrogenation process, the structure and catalytic performance stability of the catalyst are determined by its regeneration process, which includes oxidation of coke and oxychlorination to redisperse the supported metal particles. A commercial Pt-Sn catalyst was used in this work to investigate the impact of oxidation temperature on oxychlorination performance. The catalysts after oxidation and oxychlorination were characterized by H2-TPR, CO-DRIFTS, HAADF-STEM, XPS, and CO chemisorption. It was found that mild sintering of Pt occurred during oxidation in the temperature range of 550–650 °C, and the catalyst could be fully restored in the subsequent oxychlorination treatment. Upon oxidation of the catalyst at 700 °C, a severe aggregation of Pt and SnOx could be observed, and the catalyst could not be fully regenerated under the given oxychlorination conditions. However, PDH catalyst deactivation caused by sintering is not irreversible. By tailoring the oxychlorination conditions, the detrimental effect of high oxidation temperature on regeneration could be ruled out. During the oxidation and oxychlorination treatment, the metal tends to migrate to anchor on sites with stronger metal–support interaction, which was helpful for enhancing the catalytic activity.