Influence of Non-Uniform Temperature Distribution on Metallic Charge Length on Energy and Force Parameters During Groove-Rolling

Abstract

Change in the temperature of band over its length, associated with the stock being non-uniformly heated in the furnace, influences the variations in the magnitudes of energy-force parameters. Using the FEM (Finite Element Model) programs for the computation of the values of the energy-force parameters can take into account the distribution of temperature over the band length. The mathematical model of the computer program Forge2008 was used to theoretically examine the energy-force parameters and plastic metal flow in the roughing stands of the continuous rolling mill. The results of experimental investigation of influence of the non-uniform temperature distribution were presented on the metallic charge length on the energy and force parameters and dimensions of the band during round bars rolling. Thermovision monitoring energy and force parameters monitoring were carried out in continuous rolling mill D350 in one of the Polish industrial plants. On the basis of obtained results, it could be stated that non-uniform distribution of temperatures along the charge length causes local increase of energy and force parameters values and also such distribution affects the local increase of the width of rolled band. The rolling process of charge with nonuniform distribution of temperature could lead to exceeding required dimensional tolerances of the final products.