Influence of Mn content on the catalytic properties of Cu-(Mn)-Zn-Mg-Al mixed oxides derived from LDH precursors in the total oxidation of methane

Abstract

Cu-(Mn)-Zn-Mg-Al mixed oxides with Cu/Zn atomic ratio of 1 and different Mn contents were synthesized by thermal decomposition of layered double hydroxides (LDHs) precursors. They were characterized using X-ray diffraction, textural measurements, EDX, TEM, H2-TPR and XPS techniques, and their catalytic properties in the total oxidation of methane were evaluated. The precursors consisted in nitrate-interlayered multicationic LDH phase with additional Mn3O4 side phase for Mn-containing systems. Their thermal decomposition resulted in complex mixed oxides containing periclase-like, CuO and different spinel (Cu1.5Mn1.5O4, CuMn2O4, and MnAl2O4) phases. XPS analysis confirmed the existence of copper and manganese with different valence states in the Cu,Mn-containing mixed oxides. The catalytic activity expressed as the intrinsic rate of CH4 conversion increased by adding Mn to the CuZnMgAl mixed oxide calcined at 650°C and by increasing its content. The intrinsic activity also strongly increased when the calcination temperature increased from 650 to 800°C. The increased activity was correlated to enhanced catalyst reducibility due to the favorable Cu-Mn interaction. Among the different catalytic active phases, i.e. CuO, Cu1.5Mn1.5O4 and CuMn2O4, the Cu1.5Mn1.5O4 spinel seems to be the most active one.