Abstract
This paper addresses the role of multilevel microstructures on the fatigue crack propagation behavior and the tensile properties of lath martensite with different substructure sizes. Microstructure characterization of the alloy was carried out by transmission electron microscopy (TEM), scanning electron microscopy (SEM), electron back-scattering diffraction (EBSD), and optical microscopy (OM). Based on the classic Hall–Petch relationship, the results of tensile tests showed that martensitic block is the effective control unit of yield strength. Furthermore, the plasticity of lath martensite is not sensitive to grain size. The tensile deformation mechanisms were also discussed. Fatigue crack propagation tests revealed that the coarse grain has a higher crack propagation threshold and lower crack propagation rate than the fine grain in lath martensitic steel. The change in the plasticity zone ahead of the crack tip leads to the transitional behavior of the fatigue crack propagation rate. When plasticity zone sizes are equal to the block size, the fatigue crack propagation reverts to a stable propagation stage. Finally, an empirical model was established to predict the fatigue crack propagation rate of the stable propagation stage based on the tensile properties of the lath martensitic steel.
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