Abstract

The aim of this paper was to provide insight into the impact of matrix and surfactants on the rheology, morphology, and dielectric and piezoelectric properties of screen-printed BaTiO3/PVDF composites. Two matrices were compared (PVDF–HFP and PVDF–TrFE), and lead-free BaTiO3 microparticles were added in volume fractions of 30% and 60%. Here, we demonstrated that the presence of surfactants, helping to prevent phase separation, was crucial for achieving a decent screen-printing process. Fourier-transform infrared (FTIR) spectroscopy together with scanning electron microscopy (SEM) showed that the two “fluoro-benzoic acid” surfactants established stable bonds with BaTiO3 and improved the dispersion homogeneity, while the “fluoro-silane” proved to be ineffective due to it evaporating during the functionalization process. PVDF–TrFE composites featured a more homogeneous composite layer, with fewer flaws and lower roughness, as compared with PVDF–HFP composites, and their inks were characterized by a higher viscosity. The samples were polarized in either AC or DC mode, at two different temperatures (25 °C and 80 °C). The 30% BaTiO3 PVDF–TrFE composites with two fluorinated surfactants featured a higher value of permittivity. The choice of the surfactant did not affect the permittivity of the PVDF–HFP composites. Concerning the d33 piezoelectric coefficient, experimental results pointed out that PVDF–TrFE matrices made it possible to obtain higher values, and that the best results were achieved in the absence of surfactants (or by employing the fluoro-silane). For instance, in the composites with 60% BaTiO3 and polarized at 80 °C, a d33 of 7–8 pC/N was measured, which is higher than the values reported in the literature.

Highlights

  • Piezoelectric composites made of a polymeric matrix and inorganic fillers have been the object of much research due to them being cost-effective, readily processable, and mechanically flexible, with properties that can be tuned [1,2,3,4]

  • This section is outlined as follows: (1) Fourier-transform infrared (FTIR) spectra of BaTiO3 functionalized particles: detecting the presence of each surfactant on BaTiO3 particles to better understand the mechanism of functionalization; (2) Rheological characterization: evaluating viscosity curves as a function of the strain rate of each ink, to determine how the formulation affected the rheology; (3) Profilometry: determining the average thickness and the roughness of each printed composite; (4) scanning electron microscopy (SEM) cross-section micrographs: assessing the homogeneity of filler dispersion within the matrix of each composite, i.e., characterized by a different formulation and a different filler concentration; (5) Broadband dielectric properties: analyzing the frequency dependence of the permittivity and tangent loss; (6) Piezoelectric properties: evaluating the piezoelectric charge coefficient (d33) of all composites

  • The present paper analyzed the impact of the polymer matrix and surfactant on the dispersion homogeneity, rheology, and dielectric and piezoelectric properties of BaTiO3/PVDF composites fabricated through the screen-printing technology

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Summary

Introduction

Piezoelectric composites made of a polymeric matrix and inorganic fillers have been the object of much research due to them being cost-effective, readily processable, and mechanically flexible, with properties that can be tuned [1,2,3,4]. Lead-based materials such as PZT (lead zirconate titanate), PMN (lead magnesium niobate), and PZN (lead zinc niobate) have been widely used for several years as ceramic fillers in piezoelectric composites because of their excellent performance in terms of piezoelectricity and thanks to their high-temperature stability [13]. BaTiO3 exhibits a Curie temperature of ~120 ◦C [13] and a piezoelectric coefficient (d33) of about 331 pC/N [14]; these values are lower than those of their lead-based counterparts, limiting the use of BaTiO3 in applications of piezoelectric composites. Great efforts have been made by many researchers to enhance both the temperature and the piezoelectric properties for this material [15,16]

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