Abstract

Low-temperature tensile properties of similar and dissimilar laser-welded joints of dual phase (DP) steels were investigated. DP steels with ultimate tensile strengths of 800 and 1000 MPa were laser welded in similar and dissimilar configurations. The microstructures of the welded joints were characterized, and the welds were tensile tested at temperatures between −40 and 20 °C. Tensile and yield strengths increased as the temperature decreased. However, the DP800-DP1000 dissimilar welded joints exhibited reduced elongation, strength, and absorbed energy when compared to the DP800-DP800 and DP1000-DP1000 similar welded joints throughout the tested temperature range. An in-depth comparison of the deformation mechanisms and failure modes in welds were performed, which showed that the strain gradient for the dissimilar DP800-DP1000 welds is significantly more severe when compared with welds made of similar material combinations (DP800-DP800 and DP1000-DP1000). In addition, the general trend in fracture energy observed in welded similar joints of DP800-DP800 exhibit a decrease with decreasing temperature from 0 to −40 °C, while DP1000-DP1000 joints exhibit an increase in fracture energy as the temperature decreased from 0 to −40 °C. However, the dissimilar DP800-DP1000 joint exhibited relatively consistently lower fracture energy throughout the testing temperatures. The elongation of DP800-DP800-welded joints increased with increasing temperature while the changes in the elongation of welded DP800-DP1000 and DP1000-DP1000 were relatively small. Energy dispersive spectra analysis revealed higher percentages of interstitial atoms, which explains the fluctuating trends seen in the tensile properties of the materials at different deformation temperatures

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